ENTER MANUFACTURING ORDER ISSUES

Use this screen to pull parts out of inventory and issue them to a manufacturing order. You can also access this screen in Costpoint Inventory. The inventory costs of issues are tracked by the MO to which they are issued to determine the value of the parts built by the manufacturing order.

Use this screen as required to issue inventory to a manufacturing order.

Issue ID

Enter the ID of the issue you want to add. If the Auto-Assign field in the Transaction IDs subtask of the Warehouses (Materials » Inventory » Controls) screen is set to Y (Yes) for the Issue to Manufacturing Order selection, leave this field blank and the system  automatically assigns the next issue ID based on the Last Inv Trans ID field in the Transaction IDs subtask of the Warehouses screen. If the Auto-Assign field is set to N (No), manually enter an issue ID of up to 10 alphanumeric characters.

Transaction Date

Enter the date on which this transaction took place. The accounting period is derived from this date. This required field defaults to the current date, but it can be changed.

Material Handler

Enter, or use Lookup to select, the employee ID of the person who performed this issue.

Manufacturing Order Information

MO

Enter, or use binoculars icon to select, the ID of the manufacturing order to which these parts are being issued. A MO does not qualify for MO issues unless you have selected the Allow Additional Material Issues check box in the Header subtask of the Enter Manufacturing Orders (Materials » Production Control » Manufacturing Orders) screen.

Status

This field displays the status of the selected MO.

Planner

This field displays the name of the planner assigned to the selected MO.

Supervisor

This field displays the name of the supervisor assigned to the selected MO.

Warehouse

This field displays the warehouse in which the selected MO is being built.

Total Issue Amt

This field displays the total remaining costs to be issued to the MO, based on the requirement lines entered. This total changes to reflect the actual cost currently being issued.

Table Window

Issue Line

Whenever you use the New Line button on the toolbar, the issue line number is automatically assigned. If you select the Autoload button, issue lines for the current MO requirements display.

Reqmt Line

Enter, or use to select, the MO requirement line number against which these parts are being issued. If the Update Rsvn field is Y" the Inv Reservation Quantity is reduced by the Issued Quantity, even if the issue part/revision and/or inventory abbreviation do not match. If this field is left blank and the Update Rsvn field is set to Y, the program looks for a requirement line matching the MO and part/revision (and same inventory abbreviation if multiple rows exist with matching MO and part/revision) and reduce the Inv Reservation Quantity on that issue line by the Issued Quantity. If the Quantity To Issue field in the Requirements subtask of the Enter Manufacturing Orders (Materials » Production Control » Manufacturing Orders) screen is less than the original Inv Reservation Quantity, it is not reduced unless it becomes greater than the new Inv Reservation Quantity, in which case it is reduced to equal the new reserved quantity. The Quantity To Issue field cannot be larger than the Inv Reservation Quantity.

Find

This field displays the component find number of the material requirement.

Part

Enter, or use to select, the ID of the part being issued to the MO.

Rev

Enter, or use to select, the revision level of the part being issued to the MO.

Description

This field displays the description of the part being issued to the MO.

U/M

This field displays the unit of measure of the part being issued to the MO.

Inventory Abbrev

Enter, or use to select, the inventory abbreviation code from which the material is being issued.

From Project

This field displays the project ID from which the material is being issued.

Issue Quantity

Enter the quantity of the part being issued to the MO. If you select the Autoload button, the total quantity required automatically displays, but can be changed. If you selected the Autoload button and no issues are being made for this part, you must delete the entire line. If a requirement line exists and you entered Y in the Update Rsvn field, a positive issue decreases inventory quantities, decreases Inv Reservation Quantity, increases Issued Quantity, and increases MO costs. Similarly, a negative issue increases inventory quantities, increases Inv Reservation Quantity, decreases Issued Quantity, and decreases MO costs.

Positive issues do not affect average actual costs, whereas negative issues recalculate it (if the build-to inventory project uses average actual costing).

From Location

Enter, or use to select, the warehouse location from which the material is being issued. For a backflush part, selecting the Autoload Backflush button (from the warning message) loads the backflush location into this field (you must select the First Issue option in the Backflush Timing group box in the Production Control Settings (Materials » Production Control » Production Controls) screen for backflush component lines to load. (See the Backflush Requirements section below). If you issue a positive quantity and the From Location is On Hold (for the Warehouse ID in the Locations screen in Costpoint Inventory), the system displays a warning message if you attempt to save the record or add a new line.

Need Date

This field displays the completion need date from the Requirements subtask of the Enter Manufacturing Orders (Materials » Production Control » Manufacturing Orders) screen.

Update RSVN

Enter Y to reduce the Inv Reservation Quantity by the Issued Quantity. Enter N If you do not want to consume the part's reservation.

Inv Reservation Quantity

This field displays the inventory reservation quantity of the part.

Required Quantity

This field displays the total required quantity of the part, based on the build quantity entered in the Enter Manufacturing Orders (Materials » Production Control » Manufacturing Orders) screen.

Issued Quantity

This field displays the total issued quantity of the part.

Unit Cost

This field displays the unit cost of the part. For positive issues, this is the average actual cost for the part/revision/inventory abbreviation. For negative issues, this is equal to the unit cost of the latest issue for the part/revision/inventory abbreviation.

Extended Cost

This field displays the total extended cost of the part based on the issued quantity.

Substitute Part

Use to select from a list of substitute parts for the part on this issue line.

From Ref 1

Enter, or use to select, the reference number from which the issue line costs are being pulled. This optional field must contain a valid reference number from the Reference Numbers (Ref) menu in Costpoint General Ledger, and is used by Accounting for alternate financial reporting. Data entry headings Reference 1 and Reference 2 are user-defined in the G/L Settings (Accounting » General Ledger » Controls) screen.

From Ref 2

Enter, or use to select, the reference number from which the issue line costs are being pulled. This optional field must contain a valid reference number from the Reference Numbers (Ref) menu in Costpoint General Ledger, and is used by Accounting for alternate financial reporting. Data entry headings Reference 1 and Reference 2 are user-defined in the G/L Settings (Accounting » General Ledger » Controls) screen.

To Ref 1

Enter, or use to select, the reference number to which the issue line costs are being issued. This optional field must contain a valid reference number from the Reference Numbers (Ref) menu in Costpoint General Ledger, and is used by Accounting for alternate financial reporting. Data entry headings Reference 1 and Reference 2 are user-defined in the G/L Settings (Accounting » General Ledger » Controls) screen.

To Ref 2

Enter, or use to select, the reference number to which the issue line costs are being issued. This optional field must contain a valid reference number from the Reference Numbers (Ref) menu in Costpoint General Ledger, and is used by Accounting for alternate financial reporting. Data entry headings Reference 1 and Reference 2 are user-defined in the G/L Settings (Accounting » General Ledger » Controls) screen.

Work Center

This field displays the work center where this part is consumed on the MO. You can modify the work center in the Requirements subtask of both the Expedite Manufacturing Orders (Materials » Material Requirements Planning » Material Requirements Planning) and Enter Manufacturing Orders (Materials » Production Control » Manufacturing Orders) screens.

Acctg Period

Click this button to view the accounting period to which the transaction is being charged.

Notes

Click this button to view or modify notes about the transaction.

Serial/Lot Info

Click this button to view or modify serial/lot information on the transaction line. If the amount in the Total Issue Amount field is negative, selecting this button displays the Serial/Lot Assignment screen.  If the amount in the Total Issue Amount field is positive, selecting this button displays the Serial/Lot Disposition screen.

Cost Elements

Click this button to record or view cost information on the transaction line. This button is not available if Cost Suppression is in effect (the Suppress Cost check box is selected in the table window of the Maintain Users (Other » System Administration » System Security) screen.

Autoload

This button is available only when you have selected the Relief option in the Backflush Timing group box in the Production Control Settings (Materials » Production Control » Production Controls) screen.  When selected, the Autoload function loads the issue lines from the current requirements of the selected MO that have an Inv Reservation Quantity greater than zero. If there is only one location (with a quantity greater than zero) for the part/inventory abbreviation/ warehouse, it is loaded into the From Location field. If the quantity at that location is less than the Inv Reservation Quantity, it is displayed in the Issue Quantity field. You can also load requirements one line at a time by clicking the New Line button and entering (or using the binoculars icon to select) a requirement number in the Reqmt Line field, and the same information populates the table window.  If you do not enter a requirement line, you can still issue to an MO and specify whether or not reservations are consumed against that MO.

Autoload also brings in inventory floor stock parts that have associated inventory abbreviations and if the Quantity to Issue is greater than zero.

Backflush Requirements

If you selected the First Issue option for the Backflush Timing in the Production Control Settings (Materials » Production Control » Production Controls) screen and you enter an MO that has remaining Backflush requirements to issue (from the Requirements subtask in the Enter Manufacturing Orders (Materials » Production Control » Manufacturing Orders) screen), the following message displays:

Do you wish to load existing requirements? Backflush requirements exist.

Moreover, you have three options from within this warning message that allow you to automatically load MO requirements for all required inventory parts, backflush parts (if they exist), or no autoload:

If you selected the First Issue option and you enter an MO that does not have remaining backflush requirements to issue, the following message displays:

Do you wish to load existing non-backflush requirements? Backflush requirements do not exist.

If you click the Autoload button from within this warning message, the table window populates with the requirement lines for that MO where the inventory reserved quantity is greater than zero. If you click the No Autoload button, you return to the main screen without changes.

Reversing Transactions

You can clone MO issues by selecting Clone from the File menu on the toolbar.  A separate window appears where you can enter the Issue ID that you would like to clone, as well as the Type and Warehouse for a particular Issue ID.  If the Issue ID, MO, and Issue Lines have been loaded in the main screen, the Clone function defaults with that Issue ID.  Click the Execute button to proceed with the clone transaction, or select Cancel to discontinue and return to the main screen. Once the transaction has been cloned, a message displays giving you the option to reverse it. Select Yes to reverse the quantities of the cloned transaction. Select No to keep the cloned transaction as it appears. Reversing quantities cannot exceed the original transaction quantity. The affect of reversing a positive issue is similar to that of a issuing a negative quantity. The original transaction costs are used for the reversal. If a part requires serial/lot tracking, save the record and access the Serial/Lot Disposition subtask for that issue line/part. 

When performing a clone or reverse transaction for an issue, you can change the Issue Quantity only after the cloning or reversal takes place.  All other data comes from the original transaction and cannot be changed.  The reversing quantity cannot be greater than the original quantity for a transaction.  Please be sure that all data is accurate.  An incorrect clone or reverse transaction (or adding or deleting records) may result in inaccurate system data.