Use this screen to print various manufacturing order forms. These forms are used by inventory control and shop floor personnel to determine what materials need to be picked for an MO (pick list), a document listing all the inventory and non-inventory components for assembly (assembly sheet), and a traveler listing all the routing steps an MO must go through and the work centers it must pass through (routing traveler). You can also print component labels to place on material containers. Component labels are printed separately because they require different forms than the other reports. You can specify the reports to print at the time of printing or use the print flags defined for each MO when it is created.
Prior to printing these reports, you should define the rules and defaults for each form on the Configure MO Documentation Print Options screen.
Once a form is printed for a selected manufacturing order, the printed flag for that form is set to Yes for that manufacturing order. This prevents the form from being reprinted, unless the Print Previously Printed Documents check box is checked.
This report typically only prints forms for manufacturing orders with a status of In-Shop or Released. You can optionally include firm planned, closed and/or completed manufacturing orders by using the screen parameters listed below. This process can also be used to update manufacturing order status codes, if the Update MO Status to Released and/or Update MO Status to In-Shop check boxes are selected.
Use the fields in this block to create a new parameter ID or to retrieve a previously saved parameter ID. A parameter ID represents a set of screen selection parameters. After you have saved a parameter ID and its related parameters, you can retrieve them using Query.
You can use the retrieved parameters to produce reports and run processes more efficiently and with greater consistency. The saved parameters are also useful and necessary when you want to run the process as part of a batch job. Many users save a unique set of parameters for each different way they run a report or process. When you select a previously saved parameter ID or parameter description, the associated saved screen selection parameters automatically display as selection defaults. The page setup and print options are also included in the saved parameter ID if there are any. You can change any of the associated selection defaults as necessary.
Enter, or click to select, a parameter ID of up to 15 alphanumeric characters. Choose characters for your parameter ID that help identify the type of selections you made in the screen, such as PERIOD or QUARTERLY.
When you save your record, all the selections made in the screen are stored with the parameter ID. Later, you can retrieve the parameter using Query.
You can use the parameter to run the process more efficiently because you can select the parameter ID with its previously defined screen selections. After the default selections display in the screen, you can override the defaults.
Enter, or click to select, a parameter description of up to 30 alphanumeric characters.
From the drop-down list, select the planner to manufacturing orders to include by the range of assigned planners. Valid values are:
All — Select this option to include all available records. The Start and End fields are disabled for this option. This is the default for selecting by MO.
One — Select this option to include only one record. Enter that value in the From field. The End field is disabled for this option.
Range — Select this option to include a contiguous range of records. Enter the beginning value for the range in the Start field and the ending value of the range in the End field.
From Beginning — Select this option to include all the records from the beginning of the available records to a specific record in the range. Enter the last value for the range in the End field. The Start field is disabled for this option.
To End — Select this option to include all the records from a specific record to the end of all the available records. Enter the value from which the range should begin in the Start field. The End field is disabled for this option.
Enter, or click to select, the starting planner to select manufacturing orders to include in the report.
Enter, or click to select, the ending planner to select manufacturing orders to include in the report.
From the drop-down list, select the range of manufacturing orders to include in the forms. Valid values are:
All — Select this option to include all available records. The Start and End fields are disabled for this option. This is the default for selecting by MO.
One — Select this option to include only one record. Enter that value in the From field. The End field is disabled for this option.
Range — Select this option to include a contiguous range of records. Enter the beginning value for the range in the Start field and the ending value of the range in the End field.
From Beginning — Select this option to include all the records from the beginning of the available records to a specific record in the range. Enter the last value for the range in the End field. The Start field is disabled for this option.
To End — Select this option to include all the records from a specific record to the end of all the available records. Enter the value from which the range should begin in the Start field. The End field is disabled for this option.
Enter, or click to select, the starting MO to include in the report.
Enter, or click to select, the ending MO to include in the report.
From the drop-down list, select the range of projects of manufacturing orders to include by the range of MO build projects. Valid values are:
All — Select this option to include all available records. The Start and End fields are disabled for this option. This is the default for selecting by MO.
One — Select this option to include only one record. Enter that value in the From field. The End field is disabled for this option.
Range — Select this option to include a contiguous range of records. Enter the beginning value for the range in the Start field and the ending value of the range in the End field.
From Beginning — Select this option to include all the records from the beginning of the available records to a specific record in the range. Enter the last value for the range in the End field. The Start field is disabled for this option.
To End — Select this option to include all the records from a specific record to the end of all the available records. Enter the value from which the range should begin in the Start field. The End field is disabled for this option.
Enter, or click to select, the starting project of the manufacturing orders to include in the report.
Enter, or click to select, the ending project of the manufacturing orders to include in the report.
Use this group box to specify which individual component requirements and routing operations to print, based on the assigned work center on the Manage Manufacturing Orders screen.
From the drop-down list, select the range of work center component requirements and routing operations to include in the report. Valid values are:
All — Select this option to include all available records. The Start and End fields are disabled for this option. This is the default for selecting by MO.
One — Select this option to include only one record. Enter that value in the From field. The End field is disabled for this option.
Range — Select this option to include a contiguous range of records. Enter the beginning value for the range in the Start field and the ending value of the range in the End field.
From Beginning — Select this option to include all the records from the beginning of the available records to a specific record in the range. Enter the last value for the range in the End field. The Start field is disabled for this option.
To End — Select this option to include all the records from a specific record to the end of all the available records. Enter the value from which the range should begin in the Start field. The End field is disabled for this option.
Enter, or click to select, the starting work center to select MO requirements to include in the report.
Enter, or click to select, the ending work center to select MO requirements to include in the report.
Operation Sequence
Option
From the drop-down list, select the range of operation sequence to include in the report. Valid values are:
Start
Enter, or click to select, the starting operation sequence to include in the report. This is required for specified range option.
End
Enter, or click to select, the ending operation sequence to include in the report. This is required for specified range option.
This field displays only the One option. You can only define one warehouse for each report.
Enter, or click to select, the warehouse to select manufacturing orders to include in the report.
This field displays only the From Beginning option. Use the Start field to define a cutoff date.
Enter, or click to select, a date to prevent inclusion of manufacturing orders with a planned shop date after this due date.
The sort options below define how component requirements and routing operations are sorted within an MO.
This field displays Manufacturing Order. The primary sort option for all forms is by manufacturing order.
From the drop-down list, select the sort option for pick list or component labels. Valid values are:
Work Center
Component Part
Line Number
Find Number
Component Location
Operation Sequence
Allocated Locations
The default for this field is taken from the Configure MO Documentation Print Options screen, but can be modified here.
If you select Component Location, the primary component's primary location is taken from the Preferred Location field on the Manage Part Project Data screen (if the Warehouse field on the Manage Manufacturing Orders screen matches the Preferred Warehouse field on the Manage Part Project Data screen).
If such a match does not exist, the primary location is then taken from the Manage Parts screen (if the Warehouse field on the Manage Manufacturing Orders screen matches the Warehouse Location field on the Manage Parts screen). If no warehouse match is found on the Manage Part Project Data or Manage Parts screens, or if a warehouse match is found but the value is blank (there may be a warehouse match on the Manage Part Project Data screen but the Preferred Location field might be blank, because it is not a required field), the system selects the first on-hand type of inventory location (alphabetically sorted) for the part ion the Manage Manufacturing Orders screen (as long as it has a quantity greater than zero). If the first location has a quantity of zero, the system continues to the next location.
From the drop-down list, select the sort option for the assembly sheet. Valid values are:
Work Center
Component Part
Line Number
Find Number
The default for this field is taken from the Configure MO Documentation Print Options screen.
Sorting option for the routing traveler is always by Operation Sequence No.
From the drop-down list, select the manufacturing orders to include in the report. Valid values are:
Print MO Selections (Excluding Component Labels) — Select this option to print the documents specified on each of the selected MOs. Define the documents for each manufacturing order on the Manage Manufacturing Orders screen.
Select Documents To Print — Select this option to choose the documents to print for the selected MOs regardless of what documents have been defined for each MO ion the Manage Manufacturing Orders screen. Once you select this option, you can choose the following documents to print by selecting the applicable check box:
Print Component Labels — Select this option to print component labels for the selected MOs. This uses the same selection and sort as in the Pick List option, except for MO header notes and text options, which are not printed. Component labels may be used for items that require labeling on material containers, for example. Component labels are printed separately from reports because they often require different form layouts and printer paper stock.
Select this check box to print pick lists for the selected MOs. The pick list generally displays all open inventory component part requirements by MO, as well as the inventory locations for the parts. Use the Configure MO Documentation Print Options screen to specify additional information to include on the report.
When the Print Floor Stock Parts option is selected on the Configure MO Documentation Print Options screen, MO requirement lines for inventory floor stock parts are included whether or not the MO requirement line has an inventory abbreviation associated with it. MO requirement lines that are non-inventory floor stock parts are also included if the Print Ref and Non-Inv Components option is selected on the Configure MO Documentation Print Options screen. If this option is not selected, MO requirement lines that are inventory floor stock parts are included only if they have inventory abbreviations associated with them. Non-inventory floor stock parts are not printed.
Select this check box to print assembly sheets for the selected MOs. The assembly sheet can include all component requirements for the manufacturing order, regardless of whether they are inventory parts, floor stock parts, or not. Manufacturing BOM reference designator information can also be printed for each component requirement. Use the Configure MO Documentation Print Options screen to specify what components to include, the default sort for component requirements, and whether MO header text and notes should be printed on the form.
Select this check box to print routing travelers for the selected MOs. The routing traveler includes the MO routing operation steps required to produce the MO build part. Use the Configure MO Documentation Print Options screen to specify what other information (such as MO notes, routing notes, or text) should print included on the form.
By default, these check boxes are selected to indicate that the locations and quantities of pick list and assembly parts, and their applicable serial and/or lot numbers, print on the pick list and assembly sheet. Clear one or both of these check boxes to prevent serial/lot information from being printed. If you did not select the Enable Inventory Serial/Lot Tracking check box on the Configure Serial/Lot Settings screen, both check boxes are disabled.
Select this check box to include MOs with a status of Closed/Completed.
Select this check box to print work centers on the pick list.
Select this check box to include MOs with a status of Firm Planned.
Select this check box to print the MO routing operation sequence on the pick list.
Some routing operation steps are defined purely for loading additional instructions to a separate Advanced Planning and Scheduling (APS) system. The operation ID of these routing lines begins with a caret (^). Select this check box to include routing lines with operation IDs that begin with a caret symbol on the routing traveler.
Select this check box to set the MO status to Released for all selected Firm Planned MOs. This check box is disabled if you did not select the Include Firmed Planned MOs check box.
Select this check box to include serial numbers and/or lot numbers on the header of the routing traveler. If you did not select the Enable Inventory Serial/Lot Tracking check box on the Configure Serial/Lot Settings screen, this check box is disabled.
Select this check box to print a separate routing traveler document for each unique serial/lot combination assigned to the manufacturing order. This check box is disabled if you did not select the Print Traveler Serial/Lot check box.
Select this check box to set the MO status to In-Shop for all selected Firm Planned or Released MOs for which routing travelers are being printed.
Select this check box to print allocated locations only in the pick list.
Select this check box to print documents that have already been printed.