Use this subtask to view or modify component/subassembly requirements for the selected MO.
This field displays the manufacturing order ID.
This field displays the type of the manufacturing order.
This field displays the current status of the manufacturing order.
This field displays the part ID for which the MO was created. A description of the part displays in the unlabeled field below this field.
This field displays the revision level of the part.
This field displays the part's unit of measure.
This field displays the default subassembly inventory abbreviation from which the MO will load subassemblies and other manufactured parts. You can edit this field.
This field displays the default raw material inventory abbreviation from which the MO will load parts to buy. You can edit this field.
This field displays the default common stock inventory abbreviation from which the MO will load common stock parts. You can edit this field.
This field displays the quantity of parts that will be built with the MO. If you change the Total MO Build Qty (in the main screen) after generating requirements, you can recalculate the requirement/reservation quantities for the listed component parts. If you choose to do so, the following columns will be updated for any MO requirement rows where the Qty Type is "A" (Per Assembly): Required Quantity, Inv Reservation Quantity, Issued Quantity, and Total Reserved Quantity.
This field displays the quantity of assemblies that will be loaded each time you print a pick list. The default quantity is the MO build quantity. You can edit this field.
This field displays the inventory reservation ID for the components/subassemblies requirements. This field is disabled if reservations have been generated for the MO.
Select this checkbox to show only the requirements with open reserved inventory quantities. If you do not select this checkbox, all requirement lines for the MO will be displayed.
This field displays the component line number of the material requirement. You can edit this field only if you selected the Allow Full Changes on MO BOM Components checkbox in the Production Control Settings screen in Costpoint Production Control.
This field displays the component find number of the material requirement. You can edit this field only if you selected the Allow Full Changes on MO BOM Components checkbox in the Production Control Settings screen in Costpoint Production Control.
This field displays the part ID of the material requirement. You can edit this field only if you selected the Allow Full Changes on MO BOM Components checkbox in the Production Control Settings screen in Costpoint Production Control.
This field displays the part revision of the material requirement. You can edit this field only if you selected the Allow Full Changes on MO BOM Components checkbox in the Production Control Settings screen in Costpoint Production Control.
This field displays the description of the requirement part.
This field displays the inventory unit of measure of the requirement part.
This field displays the "M" (Make) or "B" (Buy) status of the requirement part.
This field displays the component type: "B" (Buy w/component), "S" (Standard), "P" (Phantom), "R" (Reference), or "T" (Tool). If you use the Auto-Load feature (select the Auto-Load pushbutton), the component type is taken from the Bill of Material. Otherwise, it is based on the Basic Part Data screen in Costpoint Product Definition.
This field displays the inventory abbreviation from which the material requirement will be loaded. You can modify this field. Enter, or use Lookup to select, the inventory abbreviation. This is required if the Inv Reservation Quantity field is greater than zero. This field should be blank for a non-inventory component line. The inventory abbreviation project should allow issues to the build-to inventory abbreviation projects (this is set up in the Inventory Projects screen in Costpoint Inventory).
This field displays the required quantity type of the component: "A" (Per Assembly), "R" (As Required), or "O" (Per Order).
This field displays the total required quantity for this component/subassembly part on the MO. You can edit this quantity. Changes made to the Required Quantity field will automatically update the Inv Reservation Quantity and Quantity To Issue fields. The requirement quantity is unchanged by inventory issues. If a component has a Qty Type of "R" (As required), Required Quantity is set to zero. If a component has a Qty Type of "O," Required Quantity is equal to Order Quantity. Build quantity or cumulative quantities (for various BOM levels) have no effect. Tooling and reference component types, non-inventory parts, floor stock parts, and backflush parts will be included in Required Quantity.
This field displays the inventory reservation quantity for this component part on the MO. It is the amount of inventory that still needs to be issued to meet the MO requirements. You can edit this field. When an MO is created, the inventory reservation will equal the required quantity, unless the component/part type excludes it from being set up as an inventory reservation. If you use the Auto-Load feature (select the Auto-Load pushbutton), this field defaults to the Required Quantity for the component line. You can change this reserved quantity, but the value cannot be less than the Quantity To Issue. As MO issues are made, the Inv Reservation Quantity is correspondingly reduced. If you change the Required Quantity, the Inv Reservation Quantity is also changed automatically. Tooling and reference component types, non-inventory parts, and floor stock parts will not be included in Inv Reservation Quantity. Backflush parts will be included.
This non-editable field displays the current issued quantity for this component part on the MO.
This field displays the quantity of the part to be issued on each pick list of the MO. You can edit this field. Usually this amount will equal the Inv Reservation Quantity. However, if you intend to split up issues to an MO to do partials builds and/or plan for scrap loss (without including anticipated scrap on pick lists), this amount may be less than the Inv Reservation Quantity. As parts are issued to an MO, the Quantity To Issue is reduced correspondingly. It can never exceed the Inv Reservation Quantity for the same requirement line. Tooling and reference component types, non-inventory parts, floor stock parts, and backflush parts will not be included.
This field displays the date on which this component must be issued to the MO. You can edit this field. This date cannot be earlier than the overall MO planned release date, which is also the default for this field.
This field displays the release status of the component part in the BOM. This defaults to "Y" (Yes) if you manually entered a requirement line.
This field displays the scrap percentage associated with the component part. If you use the Auto-Load feature (select the Auto-Load pushbutton), the scrap percentage is taken from the component information in Costpoint Bills of Material. Otherwise, it is taken from the Planning Part Data screen in Costpoint Product Definition.
This field displays "Y" (Yes) or "N" (No) depending on whether or not this is a common stock part.
This field displays the inventory location from which this backflush part will be loaded. If the part is a backflush part, loading a location will cause backflush to occur. If the Auto-Load feature is used (select the Auto-Load pushbutton), the backflush location is imported from Costpoint Bills of Material (the BOM backflush warehouse ID must be the same as the MO warehouse ID). If this is blank, or if a match is not found, the backflush location is then defaulted from the preferred inventory location ID (the Part Project Data screen in Costpoint Product Definition) for the build-to project. (The preferred warehouse ID in the Part Project Data screen must equal the MO warehouse ID). If this is blank, or if a match is not found, the backflush location is then defaulted from default warehouse location in the Planning Part Data screen in Costpoint Product Definition (the default warehouse ID in the Planning Part Data screen must be the same as the MO Warehouse ID). If this is blank, or if a match is still not found, you must enter the backflush location manually.
This field displays "Y" (Yes) or "N" (No) to indicate whether or not this is a floor stock part. Floor stock parts are generally not included on pick lists.
This field displays the work center where this part will be consumed on the MO. Modify this field by manually entering the work center or use Lookup to select one. If you use the Auto-Load feature (select the Auto-Load pushbutton), the work center will default in from the Component subtasks of the Maintain MBOM and Release MBOM screens in Costpoint Bills of Material.
This field displays the commodity code ID assigned to this part.
This field displays the planner ID assigned to this component part/inventory abbreviation combination, based on your selection in the Planner Assignment group box in the Production Control Settings screen in Costpoint Production Control. If the Planner Assignment is by Part, the planner defaults from the Planning Part Data screen in Costpoint Product Definition. If Planner Assignment is by Inventory Project, the planner defaults from the Inventory Projects screen in Costpoint Inventory. If Planner Assignment is by Netting Group, the planner defaults from the Netting Groups screen in Costpoint Production Control, using the netting group from the inventory abbreviation's project. If Planner Assignment is by Commodity, the planner defaults from the Commodity Codes screen in Costpoint Purchasing, using the commodity code from the part from the Basic Part Data screen in Costpoint Product Definition.
This field displays the net available quantity for this part and inventory abbreviation. Net Available Quantity is equal to the sum of quantities On Hand, In-Inspection, In Shipping, On Order, Requisitions, Owed, Planned Owed, and In MRB (only if you selected the Incl MRB as Available Inventory checkbox in the Production Control Settings screen) minus reserved and planned reserved quantities.
This field displays the current available quantity for this part and inventory abbreviation, based on on-hand quantity plus in inspection quantity minus reserved quantities.
This field displays the in-inspection quantity for this part and inventory abbreviation. Use Lookup to view all the in-inspection quantities by warehouse and location for this part/inventory abbreviation. Data entered is not saved.
Use Lookup to view all warehouse locations in which on-hand quantity for this component exists.
This field displays the total quantity on order for this part and its inventory abbreviation.
Use Lookup to view all the open PO lines for this part/inventory abbreviation. The open quantity equals order quantity minus received quantity plus reject/replace quantity. Data can only be used as a reference in this column, and cannot be saved.
Select Lookup to view all the open MO allocation lines for this part/inventory abbreviation. The open quantity equals build quantity minus completed quantity. Data can only be used as a reference in this column, and cannot be saved.
This field displays the open requisition (a status of "Pending," "In Approval," or "Approved") quantity for this part. Select Lookup to view all the open requisition lines for this part/inventory abbreviation. The open quantity equals requisition quantity minus generated quantity. Data can only be used as a reference in this column, and cannot be saved.
This field displays the total reserved quantity for this part. Select Lookup to view all the current reservations for this part/inventory abbreviation. Data can only be used as a reference in this column, and cannot be saved.
Select Lookup to review all parts that can be substituted for the specified required part. The Lookup will list substitute parts for the build-to inventory project, based on the Substitute Project Parts subtask of the Part Project Data screen (in Costpoint Product Definition). If the data is not available there, Lookup lists the substitute parts from the Substitute Parts screen in Costpoint Product Definition. The part/revision you select from Lookup is used to replace the existing component part/revision.
This text box displays any expediting notes that apply to the component part/inventory abbreviation. The notes can be edited.
Enter the date on which this component must be issued to the MO.
Select this pushbutton to have the system load material requirements from the BOM. If you select the Auto-Load pushbutton when there are existing requirements on the MO, you can either replace any existing requirements with the BOM components or add the components to the existing requirements.
Selecting the Auto-Load pushbutton imports only those components with a starting effective date that is earlier than or the same as the as-of date and with an ending effective date (if not blank) later than the as-of date.
If you enter a configuration for the MO, selecting the Auto-Load pushbutton will import only those components (for each line number) that have the configuration ID. If you do not enter a MO configuration, selecting the Auto-Load pushbutton will import the component with no configuration ID (but having the same line number); if this does not exist, nothing will be imported for that BOM line number.
Selecting the Auto-Load pushbutton will not generate requirements if the BOM status of the build part is "Unreleased."
Selecting the Auto-Load pushbutton will generate requirements for one or more levels, depending on Levels of Explosion specified in the Enter Manufacturing Orders screen in Costpoint Production Control. If the number is greater than "1," the system will produce a summarized BOM listing of components, ignoring all subassemblies not on the lowest level (but not ignoring their quantity per as a multiplier). If the component Qty Type is "A" (Per Assembly), the quantity per will be multiplied out by all intermediate subassembly quantities for the selected end item to determine the cumulative quantity per. If component Qty Type is "O" (Per Order), such cumulative quantity calculations are not done. If component Qty Type is "R" (As Required), all quantities will be zero.
Component and part types affect what is loaded by Auto-Load. Tooling and reference component types are included in Required Quantity but not in Inv Reservation Quantity or Quantity To Issue. Phantom components are not included in the requirement, but the phantom's components are included, even if the components are one level lower than the level of explosion specified (assuming that the phantom is at the lowest level specified). Components for which the Omit Requirement checkbox has been selected in the Component subtask of the Maintain MBOM screen (in Costpoint Bills of Material) will not be included, nor will their components.
Components for which the Stop Explosion checkbox has been selected in the Component subtask of the Maintain MBOM screen (in Costpoint Bills of Material) will be included, but their components will not be included.
Unreleased components will not be included.
Non-inventory parts will be included in Required Quantity, but not in Inv Reservation Quantity or Quantity To Issue.
Floor stock parts will be included in Required Quantity, but not in Inv Reservation Quantity or Quantity To Issue.
Backflush parts will be included in Required and Inv Reservation Quantity quantities, but not in Quantity To Issue.
The Auto-Load process will consider scrap and yield percentages to calculate requirement and reservation quantities (but not necessarily the Quantity To Issue) if you selected the Incl Scrap/Yield % in MO Requirements checkbox or the Incl Scrap/Yield % in Planning Process checkbox in the Production Control Settings screen in Costpoint Production Control.